Overview of Inventor Units:
Working Principle: Understanding how inverter technology works and its advantages in
energy efficiency.
Key Components:condensers, and electronic control
boards.
Common Issues:
Coil problems.
Electrical problems (damaged wiring, malfunctioning control boards).
Sensor and thermostat issues.
Basic Troubleshooting for Inventor :
Diagnosing electrical faults: Checking circuits, fuses, and electrical
connections.
Diagnosing mechanical faults: Checking compressors, fans, and refrigerant
levels.
Using tools like multimeters, thermometers, and pressure gauges for diagnosing
issues.
Preventive Maintenance:
Cleaning and servicing coils, filters, and fans.
Replacing air filters and refrigerant if needed.
Checking refrigerant levels and pressure.
UPS Overview:
Types of UPS Systems: Offline (standby), Line-interactive, and Online UPS.
How UPS Works: The role of UPS in providing backup power and protecting against
power surges.
UPS Components: Inverters, batteries, rectifiers, transformers, and circuit
breakers.
UPS Faults:
Battery Issues: Battery aging, poor battery charging, and failure.
Electrical Failures: Inverter failure, rectifier malfunctions, surge protection
failure.
Overheating: Cooling fan malfunctions, dirty air filters.
Overload Problems: Identifying overloads and excessive power consumption.
Common Tools for Repair:
Multimeter for electrical measurements.
Pressure gauges for measuring refrigerant levels.
Thermometers to measure temperature differences.
Soldering iron for repairing or replacing components on control boards.
Leak detectors for identifying refrigerant leaks.
Common Tools for UPS Repair:
Battery testers for checking battery health.
Oscilloscopes for diagnosing waveform issues in UPS systems.
Digital multimeters for diagnosing electrical issues.
Infrared thermometers for detecting overheating in components.
DC load testers to evaluate battery performance.
Inverter and Control Boards:
Diagnosing and repairing control boards in both Inventor and UPS systems.
Checking for faulty capacitors, resistors, and diodes on the control board.
Understanding PWM (Pulse Width Modulation) circuits in both systems for efficient
power delivery.
Power Supply Problems:
UPS inverters and rectifiers: Testing and diagnosing these components for
faults.
Identifying faulty connections or damaged components on the board of both
systems.
Battery Troubleshooting:
Replacing or refurbishing UPS batteries.
Diagnosing battery charging issues and overcharging.
Replacing batteries in Inventor if applicable (e.g., for units with battery
backup).
Repair Process:
Step-by-step instructions for disassembling and diagnosing common issues in Inventor units.
Compressor replacement and troubleshooting.
Replacing control boards and other electronic components.
Refrigerant leak detection and refilling.
UPS Repair Process:
Repairing or replacing damaged inverter circuits.
Replacing damaged rectifiers, transformers, or circuit boards.
Battery replacement and testing procedures.
Preventive maintenance for UPS systems, including battery health checks, airflow
management, and ensuring proper cooling.
For Inventor :
Inverter board diagnostics: Using tools like oscilloscopes and multimeters to
identify faults in the inverter control system.
Electrical component testing: Diagnosing electrical failures in motors,
compressors, and other key parts.
Techniques for system calibration and fault recovery.
For UPS Systems:
Detailed diagnostic procedures for complex UPS systems.
Fault isolation techniques using tools such as thermal cameras and oscilloscopes to
detect internal faults or heating issues.
Advanced troubleshooting for complex hybrid UPS systems.
Electrical Safety:
Handling live circuits safely, understanding grounding techniques.
Using personal protective equipment (PPE) such as gloves and goggles.
Precautions when working with high-voltage components in UPS systems.
Environmental Safety:
Proper disposal of old batteries and refrigerants.
Following environmental standards for handling CFCs and other harmful substances
in repair.
Customer Service Skills: Training on how to interact with customers, explaining
complex technical issues in simple terms.
Repair Estimates: How to create accurate repair quotes and timelines.
Warranty Management: Managing warranties for Inventor units and UPS systems,
ensuring proper documentation and compliance.
Practical Repairs: Students will be given real-world Inventor units and UPS
systems to repair. This includes diagnosing issues, replacing parts, and
troubleshooting problems.
Simulated Fault Scenarios: Realistic case studies will allow students to apply
their learning and work through complex repair scenarios.
Mock Service Calls: Students will simulate service calls to repair Inventor
units and UPS systems at customer sites.